The filter of the water jet loom needs to be cleaned regularly, which is an important maintenance step to ensure the normal operation of the equipment and improve the quality of the fabric. The following is a point by point introduction:
1. Prevent nozzle blockage
The filter screen filters impurities (such as sediment, scale, etc.) in the water to prevent them from entering the nozzle.
If the filter is not cleaned, the accumulation of impurities will cause nozzle blockage, uneven spraying, and affect the effect of weft yarn introduction.
2. Ensure the uniformity of water spraying
Cleaning the filter can ensure smooth water flow and stable injection pressure.
Uniform water spraying helps to keep the yarn moist and reduce yarn breakage and fabric defects.
3. Extend the lifespan of nozzles and pipelines
If sediment in water is not cleaned for a long time, it will accelerate the wear and corrosion of nozzles, valves, and pipelines.
Regularly cleaning the filter can effectively extend the service life of the entire water spray system.
4. Avoid fabric contamination
When the filter is dirty or clogged, it may cause impurities in the water flow to enter the fabric surface, causing stains or color spots.
Cleaning the filter can reduce these production defects and improve the overall appearance quality of the fabric.
5. Improve operational efficiency and reduce downtime
Blocked filters can reduce water supply efficiency and even trigger water spray system alarms or shutdowns.
Regular cleaning can maintain stable operation of the system and avoid frequent shutdowns due to malfunctions that may affect production.
6. Suggested cleaning frequency and method
Cleaning frequency: It is recommended to check the filter daily or weekly depending on the water quality used. Workshops that frequently use hard water or recycled water should increase their cleaning frequency.
Cleaning method: Remove the filter element, rinse with clean water or gently brush with a brush. In severe cases, dilute vinegar or specialized cleaning agents can be used to remove dirt.
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